ROV main lift failure

  • Safety Flash
  • Published on 9 December 2021
  • Generated on 26 December 2024
  • IMCA SF 34/21
  • 2 minute read

A termination failed during launch of an ROV for a test dive, and the ROV/TMS assembly fell to the seabed. No-one was harmed. The umbilical termination slipped through the wirelock socketing.

What happened?

It was noted that the umbilical termination had been done only a few days beforehand and been load tested to 1.5 x the weight of the ROV/TMS assembly.

A termination failed during launch of an ROV for a test dive, and the ROV/TMS assembly fell to the seabed
A termination failed during launch of an ROV for a test dive, and the ROV/TMS assembly fell to the seabed
A termination failed during launch of an ROV for a test dive, and the ROV/TMS assembly fell to the seabed
A termination failed during launch of an ROV for a test dive, and the ROV/TMS assembly fell to the seabed

What was the cause?

Third-party investigation concluded that the four main causes of the failure were:

  1. The volume of the bullet/cone was too small giving too narrow a passage for the wirelock to flow and fill the bullet.

  2. Uneven distribution of strains, with the majority close to the outside perimeter of the cone.

  3. Too high force applied during docking.

  4. Excessive resin in the broad end of the cone changed the intended shape of it, thereby decreasing the cone’s function.

Corrective action / lessons learned

  • The root cause was sub-optimal cleaning and strand distribution within too small a cone, which was difficult to work with. The cone was changed to a bigger one.

  • Adjustment of docking head dampers.

Members may wish to refer to:

  • IMCA R004 – Guidance for the safe and efficient operation of remotely operated vehicles

  • IMCA LR011, R011 – The initial and periodic examination, testing and certification of ROV launch and recovery systems

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