Mixing of cleaning chemicals

  • Safety Flash
  • Published on 22 July 2022
  • Generated on 22 February 2025
  • IMCA SF 18/22
  • 2 minute read

A worker was exposed to chemical vapours which resulted in breathing discomfort.

What happened?

A worker mixed bleach and toilet cleaner whilst working in the confines of a toilet area onboard a tug. The two chemicals mixed and there was a chemical reaction.  As a result the worker was exposed to chemical vapours which resulted in breathing discomfort. Onboard medical treatment was required, followed by onshore cautionary medical assessment. The worker was diagnosed with Chemical Bronchitis.

What went right?

  • Use of Ship Captains Medical Guide for guidance on treatment onboard.
  • Promptly contacting emergency medical contact for medical advice.
  • Promptly sending the employee for cautionary medical assessment ashore.
  • Full support provided by shore-based management.

What went wrong?

Investigation revealed that the employee involved had no awareness of the consequences of mixing these chemicals.

  • Routine activity without thought.
  • Lack of training, lack of knowledge.
Mixing of cleaning chemicals safety poster

Lessons learned and actions taken in this case

It was realised that the company focus on chemicals awareness was directed more on industrial chemicals with a limited focus on domestic chemicals. Actions were taken:

  • Training materials were provided regarding domestic chemicals.
  • Risk assessments were updated with regard to the mixing of chemicals.
  • There was a review of domestic and industrial chemical stocks, ensuring stock management and seeking to minimise the number of chemicals held onboard.
  • Access to all chemicals (industrial and domestic) should be controlled.

Latest Safety Flashes:

Crew transfer vessel (CTV) drifts onto turbine tower

A CTV drifted into and hit a nearby structure at 0.5 knots.

Read more
LTI: Fall from height during FRC maintenance

A worker fell 2.3 m to deck from a small boat in the davit, and broke a leg as a result. 

Read more
Near miss: narrowly avoided fall from height due to missing deck gratings

After a grating was removed, the Chief Engineer, on the way to inspect the work, nearly fell 4-5m.

Read more
MSF: A broken stretcher could have led to injury

The Marine Safety Forum (MSF) published Safety Alert 24-09 relating to a broken stretcher.

Read more
Positive story: Excellent galley hygiene and housekeeping

On a walk-around audit, a member highlights very high standards of housekeeping and hygiene in the galley on one of its vessels.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.