Fall from height – LTI

On a vessel that was alongside, crew were engaged in offloading equipment from below-decks through a series of hatches, when their supervisor lost his footing and fell through the hatches, falling 7m.

The supervisor was taken to hospital with a dislocated and fractured shoulder and a broken ankle. The ankle injury required surgery, and physiotherapy over a number of months before he was fit to return to work.

A portable barrier (two stanchions and length of chain) was put around the area to warn of a trip hazard. This was because although it was closed, the hatch was not fully sea-fastened.

Recovery to deck of the equipment could be conducted without use of the vessel crane, and the crew held a Toolbox Talk and Pre-Task Assessment before starting, to discuss the method of lifting between the two decks using two chain pulls joined together.

Crew operating the chain pulls were stood inside the barriered off area, wearing fall arrest harness and inertia reel. Their supervisor was on the upper main deck outside of the barriered off area. As the equipment was being lifted using this technique, he moved to get a better look at what was happening. As he did so, he lost his footing and tipped forward toward the portable barrier stanchions and chain, and fell through the barrier and down the hatch.

• Fall prevention barriers that were around the upper main deck hatch were not suitable or sufficient. There was insufficient robust barrier hardware available on board.
  
  
• Several trip hazards existed around the area:
  
  
  • where the task was being carried out
    
    
  • where the supervisor was standing
    
    
  • where the portable barrier was previously positioned – this was also close to the edge of the open upper main deck hatch.
    
    
• The supervisor was too close to open hatch hazards without sufficient fall protection.
  
  
• Visual obstruction prompted the supervisor to move to get a better look at the activities he was supervising. In so doing he knocked against the portable barrier.
  
  
• The supervisor lost his footing/balance close to the edge of the portable barrier and open deck hatches.
  
  
• A generic or blanket Permit to Work was used for the recovery/lifting of this equipment using a working at height/chain pull method, rather than a specific Permit to Work.