Alternator bearing collapse caused small fire

  • Safety Flash
  • Published on 8 September 2014
  • Generated on 7 July 2026
  • IMCA SF 15/14
  • 2 minute read

A Member has reported an incident on a workboat used in the offshore wind farm industry, in which there was a serious failure of an alternator bearing, leading to a small engine room fire. 

What happened?

The vessel crew noticed a sound change from the engines and a reduction in revs (dropped by about 100 rpm) followed immediately by the fire alarm. The crew shut the fire flaps, and the fuel and ventilation shut off using the emergency stops. The engine room was checked, and smoke and small flames or glowing were observed from the alternator. The fire was extinguished, the safety of crew, passengers and vessel was confirmed, and the vessel returned to port on one engine.

Damaged alternator with shaft out of alignment due to bearing collapse

Damaged alternator with shaft out of alignment due to bearing collapse

Our member’s investigation revealed the following:

  • The crew were trained to respond to a fire alarm in a certain way and did so in a swift and professional manner.
  • The problem was found to have been caused by a bearing collapse in one of the alternators.

Our member took the following actions:

  • All alternators should be checked regularly for signs of damage which may manifest itself as ‘Black fluff’ in the windings.
  • When the engines are shut down the alternators should be checked for overheating.

Latest Safety Flashes:

Severe injuries following falling off a freight container

A truck driver slipped and fell from a container leading to severe injury.

Read more
Watertight doors left open

Watertight doors in the Engine Room and fire doors in the accommodation were observed open on several occasions during a management audit.

Read more
Crew member injured during mooring operation

A crew member used their foot to slow down a running mooring rope, causing them to fall to the deck.

Read more
Worker got something in the eye – safety glasses slightly askew

A workers safety glasses were slightly offset (creating a small gap) which allowed a fragment of hot slag to get in his eye.

Read more
Fire in tumble dryer

A fire was discovered within one of the vessel laundry dryers.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.