Near-miss: Fire hazard from leaking fuel supply line

  • Safety Flash
  • Published on 25 May 2017
  • Generated on 6 April 2026
  • IMCA SF 12/17
  • 2 minute read

A potential fire hazard was discovered, caused by a failed fuel pipe connection on the supply line to the main engines. 

What happened?

The Chief Engineer was called to engine room with a report of a leak on a low pressure fuel supply line supplying both main engines. Upon arriving in the engine room and assessing the situation, a temporary repair was effected, due to being unable to isolate the pipe. Self-amalgamating tape was used to reduce the leak to a weep and then fibre-glass resin and bandage was applied, to try and seal the weep.

At the time, both main engines were running with the starboard engine on load, although the port propeller was declutched. Three auxiliary engines and all the thrusters were on load.

temporary repairs to the pipe

temporary repairs to the pipe

complex shape and fitting of pipe

complex shape and fitting of the pipe

What were the causes of the incident?

The immediate cause was found to be a failed weld on a T-piece of the pipe.

The root cause is believed to be the age of the pipe, an original fit from the vessel’s construction, incurring natural degradation over time.

Actions taken and lessons learned

  • The leak was discovered early as a result of due diligence and good watchkeeping, which allowed for a controlled temporary repair.

  • The vessel notified shore management as soon as possible after the incident, providing detailed Incident reports, supporting information and photographs.

  • Vibration, owing to the proximity of the main engines, is going to be an issue with equipment of this sort. Engineers should maintain awareness of equipment shortcomings and manufacturing design weaknesses.

  • As such failures cannot always be predicted and vessels should always carry appropriate pipe repair solutions such as plastic steel, fibre glass resin, pipe repair clamps etc.

In this case, a trend in the failure of fuel supply piping was noticed; this was the 4th failure within 4 months.

Latest Safety Flashes:

MAIB: Sinking of tug Biter with loss of two lives

MAIB has published Accident Investigation 17/2024 relating to the girting and capsize of tug Biter with the loss of two lives.

Read more
Dropped object – strop parted over sharp edge

A cylinder was lifted to a height of approximately 6 metres over deck of the vessel, the sharp steel edges of the cylinder cut through the firehose protection and caused the strop to part.

Read more
Person injured when pry bar slipped

A crew member who was applying downward pressure to their pry bar to lift a track, fell towards the deck when the pry bar slipped.

Read more
MSF: High potential near miss during FRC maintenance

The Marine Safety Forum has published Safety Alert 26-01 relating to an incident where there was an unplanned lowering of an FRC to the sea

Read more
BSEE: Crane incident leads to serious facial injuries

BSEE has published Safety Alert 512 relating to a crane incident during well abandonment which led to a worker being struck and suffering serious facial injuries.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.